We have Horizontal Flaskless DISA MATCH 24/28 Molding Machine. This molding line is having capacity of 120 molds per hour with cake size 700 × 600 × 250/250 and is based on latest pri-fill, shoot & squeeze technology, where the molding process will be extremely uniform which will finally result into highly consistent production by means of component weight, piece variation, mold variation, wall thickness, mold drawal with min. draft angle on pattern etc. This Machine was developed for higher quality molds & increased productivity.Advantages of this Molding Systems are as under briefly.
DN Castech has installed a 40 ton per hour capacity sand plant from DISA. We have selected DISA for sand mixture and Green Sand Control system, with PLC interfaced load cell for return sand, new sand and additives like Bentonite, Coal Dust etc. with online moisture and sand testing facility. Also the homogeneity in mixing of Raw Material which also drastically reduces consumption of Bentonite, cold dust etc. Which also affect the quality of casting finish due to less generation of dead clay in sand.
Horizontal Parting, Cold Core Box Machine having 15 Litres capacity (Size: 450mm x 450mm x 200mm). Horizontal Parting, Cold Core Box Machine having 15 Litres capacity (Size: 450mm x 450mm x 200mm).
DN Castech has installed latest technology CI & Ductile Iron melting plant of 800 MT per month melt by 1200 KW panel, 500 Kgs × 2 Crucible dual-track medium frequency furnace from INDUCTOTERM with a melting capacity of 1.5 tons per hour.
This furnace is equiped with hydraulic tilting arrangements, water cool leads and standard set of bus bar & fume capture hoods for collecting smokes, dust & airborne pollutants during all phases of furnace operation.
In addition we have carbon and silicon analyzer with charge calculation.
We have in house Pattern Manufacturing Facilities.
Make Size X Y Z (mm)
TopWell TW1268 1200 x 800 x 550
After shakeout casting will process in shot blasting machine and for grinding to remove scales and achieve clean & uniform surface textures.
Some of our Major Instruments in Foundry.
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